I’ve made file folder travel felt boards in the past, but for our most recent road trip I wanted a felt board that could take a beating. My very first blog post was a tutorial on how to use a foam core board to make a flannel/felt board. That foam core board is still standing after nearly two years of being used by my children in all sorts of ways, so I decided to use foam core board for this project as well.
How to Make a Lightweight Travel Felt Board
What You'll Find on This Page
- Foam core board
- X-acto knife (scissors or even a steak knife can work, but are harder to work with)
- Fleece (felt or flannel will also work, but since they are not stretchy they will not cover the board as neatly).
- Duct tape
Foam core board comes in all sorts of sizes, but it’s cheapest as a simple poster board, so that’s what we bought. I used a kitchen knife (someday I will aquire an exacto knife) to cut it into six pieces, and then cut grey fleece into slightly larger pieces. Felt sticks to fleece nicely, and the stretchiness of fleece makes it an ideal board covering material.
I trimmed the corners, then folded the edges over and taped them down using duct tape:
I wasn’t striving for elegance, but you could actually make this look quite nice with a little care and fancy decorative duct tape. My kids are thrilled with their flannel boards; they particularly enjoy using them as beds (!) for their bears. Perhaps I should have titled this post “How to make a durable travel felt board/bear bed”?